I build production simulations in Tecnomatix Plant Simulation and AnyLogic to identify bottlenecks and validate equipment and logistics options at the design stage.
Collect raw data → define process logic and links between nodes → build a spatial 3D model → report on plant bottlenecks and recommendations to improve throughput.
Throughput improved through reduced cycle time; the model informed the investment decision
Optimal line layout was justified and adopted as the project baseline
AGV fleet size was three units below the initial estimate — significant savings
Equipment layout was adjusted; aisles and the transport network were verified
Logistics documentation prepared on the basis of road-traffic analysis
Collisions eliminated, process verified, physical prototyping costs reduced
The simulation identified aircraft design constraints that limit robotization
Manual data assembly before model runs was replaced with an automated pipeline that produces a finished report
A completed simulation model (Tecnomatix Plant Simulation, Visual Components) is exported to VR — a shop floor, a cell, or a single robot can be presented to the client and evaluated for ergonomics before any equipment is installed.
I demonstrate how a cell, a line, or an entire plant operates in VR — for clients, investment committees, and future operators.
I assess reachability, viewing angles, and safety zones for a given operator height and posture — from within a cell that has not yet been built, rather than from drawings alone or after equipment is already installed.
I can pause the line at any point in the cycle, walk around a robot, or view the scene from an operator or inspector perspective — directly inside the model, without a separate physical mock-up.
Production simulation models in Tecnomatix Plant Simulation for facilities under design: process lines, in-plant and inter-shop logistics, buffers, load scenarios, and bottlenecks. Comparison of layout, routing, and operating options; estimates of throughput and equipment utilization. Visualization and quantitative results for design decisions, approvals, and justification of equipment composition and logistics parameters. Led the 3D-printing laboratory (prototyping and mock-ups).
CAD, technical documentation, simulation models, workstation simulations, teaching, including work in the 3D-printing laboratory (prototyping and mock-ups); robotization of helicopter fuel tanks (−N% labor content).
Full-cycle plant simulation model in Tecnomatix Plant Simulation: analysis of technology and drawings, mapping of the value stream with subassembly feed onto the conveyor, optimization of pallet movement and process-cart routing.